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Case Study

Engineering Success Stories

Supporting a Leading Austrian Multinational in Tractor Brake Component Manufacturing

Delivering high-precision brake components while maintaining consistent quality, reliable production and international manufacturing standards.

Tractor brake components
Industry Automotive
Application Tractor Brake Components
Location Pune, India
01 / The Challenge

Building the right manufacturing capability in India.

“In 2007, a leading German automotive company established a new manufacturing facility in Pune to serve the Indian tractor brake OEM market. The company required a reliable manufacturing partner capable of producing high-precision brake plates while maintaining the same manufacturing standards as its German production facility.”

The objective was to replicate the existing manufacturing process, quality systems, and inspection methods within India without compromising quality or production efficiency.

02 / Our Approach

From process understanding to production readiness.

After successful process approval and commercial acceptance, the AEATPL engineering team visited the customer's parent manufacturing facility in Germany to understand every aspect of the production system.

Based on customer requirements, AEATPL successfully duplicated the complete manufacturing setup.

01

Manufacturing Layout

Replication of the required manufacturing layout and production workflow.

02

Production Process

Understanding and implementation of the approved production process.

03

Machines & Equipment

Selection and implementation of suitable machines, tooling and equipment.

04

Inspection Methods

Implementation of inspection methods required for consistent component quality.

05

Quality Systems

Quality systems aligned with the customer's established standards.

06

Process Controls

Process controls supporting stable and repeatable production.

Manufacturing Layout Production Process Machines & Equipment Inspection Methods Quality Systems Process Controls
03 / The Result

A production system built for consistency and continuity.

The manufacturing facility achieved stable production in record time with the required quality, volumes and delivery performance.

Consistent Product Quality

Reliable component quality across production cycles.

Required Production Volumes

Production capability aligned with customer demand.

On-Time Deliveries

Stable production supporting dependable deliveries.

Successful Process Validation

Manufacturing processes validated against customer requirements.

AEATPL manufacturing components
Long-Term Supply Continuity

Later, when the German company became part of a leading Austrian multinational group, AEATPL continued supplying components without interruption and supported the customer's transition seamlessly.

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